For Part 3 of theWarehouse Automationseries, we will talk about Automated Storage and Retrieval Systems (AS/RS). If you missed the previous posts, be sure to readPart 1andPart 2.
Automated Storage and Retrieval Systems are just that – automated systems that efficiently and securely store items in a compact footprint. They also allow users to easily and quickly retrieve items when needed. AS/RS can also be known as, dynamic storage systems, high-density storage and retrieval systems, and goods-to-person picking technology.
Several companies manufacture a wide variety of self-contained, goods-to-person, automated storage, and retrieval systems. The technologies handle different volumes, types of pallet or non-palletized inventory at variable speeds to accommodate varying throughput demands. Companies need to keep in mind both the storage density of their facility needs as well as their throughput needs.
How They Work
AS/RS systems are computer-controlled systems that store and retrieve product in distribution centers, warehouses, and manufacturing facilities. Because of the computer technology involved, AS/RS creates a very accurate form of inventory control with a limited number of employees necessary to manage a facility. These system loads are strategically delivered via automation upon demand without the use of manual labor.
There are two different systems: Unit-Load and Mini-Load Systems. Unit Load AS/RS systems are bigger systems that typically store pallet loads. While Mini-Load Systems which pick form a smaller system and footprint.
The Benefits of AR/RS Systems
Compact Footprint
- AS/RS technologies provide highly dense storage and can save an incredible amount of floor space typically occupied by shelving.
Reduced Labor Requirements
- AS / RS排版時需要勞動操作要少得多ared to traditional warehouse shelving.
Improved Pick Accuracy
- AS/RS technologies use pick-to-light technology to direct the operator to the exact location of the stored item, achieving 99.9% pick accuracy rates.
Paperless System
- Along with the benefit of increased efficiency, it is also important to note another benefit of a paperless picking system, operators save time by eliminating the steps of dealing with traditional paper-based, record keeping.
Commonly used components for Warehouse Automation systems:
- Timing Belts / Timing Belt Pulleys
- Rotary Shafts
- Cantilever Shafts
- Miniature Linear Guides
- Linear Shafts
- Ball & Roller Bearings
- Factory Frames
- Aluminum Extrusion
- Rollers
- Slide Rails
- Sensors / Switches
- Warning & Signaling Lights
- Timers
- Stack Lights
- Machined Sheet Metals / Machined Sheet Metal Plates
- Gussets, Angle Plates, Welded Steel Stands
- Posts and Struts
- Shaft Supports
- Bushings
- Casters
- Metal Material Products
- Conveyors
What are some other benefits ofwarehouse automation? Let us know your thoughts onWarehouse Automationbelow!